Maintenance Controls & Automation Specialist (Industrial Systems)

Job Title: Maintenance Controls & Automation Specialist (Industrial Systems)Location: Henrico, VAEmployment Type: Full-TimeSchedule: Day shift (approximately 5:00 AM – 3:00 PM), with flexibility to support alternate shifts as operational needs requirePay Range: Starting at $38.00/hour (higher based on experience)

Position Overview

We are seeking a hands-on Controls & Automation Specialist to support maintenance operations in a high-volume manufacturing environment. This role focuses on ensuring automated systems and production equipment remain reliable, efficient, and properly maintained through troubleshooting, repair, and continuous improvement efforts.

This position is well-suited for someone with strong experience in industrial controls, PLC systems, and electrical maintenance who enjoys solving complex equipment issues and improving system performance.

Key Responsibilities:
• Diagnose, troubleshoot, and repair automated production equipment and industrial control systems to minimize downtime

• Work hands-on with PLCs, HMIs, servo drives, VFDs, sensors, vision systems, and encoders

• Update, modify, and troubleshoot PLC and HMI programs (Allen Bradley, Siemens, or similar platforms)

• Configure, maintain, and support industrial communication networks such as EtherNet/IP, Modbus, and IO-Link

• Maintain and support safety control systems to ensure proper and safe machine operation

• Read and interpret electrical schematics, blueprints, and technical documentation to support maintenance and repair work

• Assist with installation, startup, commissioning, and optimization of automated systems and equipment

• Monitor equipment performance and recommend improvements to increase efficiency and reliability

• Follow all safety procedures including lockout/tagout (LOTO) and proactively identify potential hazards

• Collaborate with production, engineering, quality, and technical teams to resolve issues and support operations

• Maintain accurate maintenance records, logs, and technical documentation for equipment and repairs

• Support continuous improvement initiatives focused on system performance and production uptim

Minimum Qualifications:
• Associate degree or technical certification in Electronics, Controls, or a related field

• 3–5 years of experience in a manufacturing or industrial environment

• Journeyman-level electrical experience or equivalent hands-on background

• Experience programming and troubleshooting PLC and HMI systems

• Strong electrical troubleshooting skills, including 480V systems and motors

• Familiarity with industrial communication networks and process control systems

• Strong analytical and problem-solving abilities

• Proficiency with Microsoft Office or similar tools

• Ability to work independently and as part of a team

• Strong communication skills (written and verbal)

• Working knowledge of safety practices in industrial environments

Preferred Experience:
• Bachelor’s degree in Engineering, Science, or related field

• Experience in high-volume or regulated manufacturing environments (pharmaceutical, consumer goods, cosmetics, etc.)

• Exposure to Lean Manufacturing or continuous improvement methodologies

• Familiarity with FDA- or ISO-regulated production environments

• Experience with high-speed production or packaging equipment

Core Strengths We Value:
• Clear communication across technical and operational teams

• Strong focus on reliability, uptime, and performance

• Ability to support production targets and deadlines

• Adaptability and willingness to learn new technologies

Compensation & Benefits:
• Competitive pay range: $38–$42/hour based on experience

• 401(k) with company match and immediate vesting

• Paid time off including holidays, sick leave, and personal days

• Company-paid short-term disability and life/AD&D coverage