Non-Solids Production Manager

Arcera is a global life sciences company headquartered in Abu Dhabi, United Arab Emirates. Our purpose is to enable longer and healthier lives while creating sustainable growth. We develop, manufacture, and commercialize a broad range of high-quality innovative and proven medicines in key international markets. With an operational footprint spanning over 90 countries across four continents, and manufacturing sites in eight countries, we offer more than 2,000 medicines across various therapeutic areas worldwide.

The Non‑Solids Production Manager is responsible for managing and supervising all manufacturing operations related to liquid, semisolid, and other non‑solid dosage forms. The role ensures compliance with GMP and EHS standards, consistent delivery of the production plan, and achievement of quality, cost, and efficiency targets. This position leads production teams, ensures smooth day‑to‑day operations, and drives continuous improvements across processes. 

The job holder will be based in our site in Cairo, al Obour City and reporting to the Production Director.

Your responsibilities:

1. Operational Management

Execute the approved production schedule for all non‑solids lines (liquids, creams, ointments, gels, syrups, etc.).

Oversee dispensing, mixing, filling, and packaging operations to ensure accuracy and compliance.

Manage workforce allocation, equipment utilization, and shift coordination.

Monitor daily performance and ensure achievement of KPIs (productivity, waste, yield, OEE).   

2. Process Control & Improvement

Ensure processes are executed according to SOPs, BMRs, and GMP requirements.

Identify bottlenecks and opportunities to enhance efficiency, reduce downtime, and improve yields.

Lead continuous improvement initiatives, applying Lean/Kaizen tools where applicable.

Support process validation, equipment qualification, and new product introduction.

3. Quality & GMP Compliance

Ensure 100% compliance with GMP, EHS, and regulatory requirements across all manufacturing stages.

Review manufacturing records and documentation for accuracy and completeness.

Collaborate with QA/QC to close deviations, implement CAPAs, and resolve quality issues.

Support audit readiness and follow up on audit observations.

4. People Leadership & Development

Lead and develop production teams through coaching, training, and performance evaluations.

Drive a culture of safety, discipline, and accountability within the department.

Ensure fair scheduling, shift planning, and coverage for all operations.

Handle performance issues, conflicts, and escalation of operational concerns.

5. Coordination & Reporting

Collaborate with Maintenance, Engineering, Supply Chain, QA/QC, and EHS to ensure uninterrupted operations.

Prepare and submit daily and monthly production reports on output, variances, consumption, and efficiency.

Ensure proper documentation control and compliance with data integrity principles (ALCOA+).

Qualifications and Experience:

Bachelor’s degree in Pharmacy, Pharmaceutical Sciences, Chemical Engineering, or related field.

10–15 years of experience in pharmaceutical manufacturing; non‑solids experience is essential.

Minimum 2–3 years in a supervisory or managerial role.

Strong knowledge of GMP, EHS, and regulatory compliance.

Effective leadership, communication, and problem‑solving skills.

Strong planning and organizational capabilities.

Experience in continuous improvement (Lean, OEE, waste reduction) is preferred.

This is the opportunity to join a very dynamic organization, where decisions are taken fast and where you can actively participate in shaping our future. If this sounds exciting, we would love to hear more about you!