Methods Engineer

We apply intellectual curiosity, passion for aviation, and a commitment to sustainability toward a shared mission of advancing electric aviation. Regardless of position, each team member brings their talent and desire to positively impact the environment and lives of others in a collaborative, inclusive culture.

The Methods and Standards Engineer is a pivotal role focused on enhancing operational efficiency and ensuring consistency across all manufacturing and production engineering processes. This position requires a blend of process optimization expertise and regulatory knowledge to drive continuous improvement and innovation while maintaining the highest standards of safety and quality. Successful candidates will possess excellent organizational skills and the ability to apply systems thinking to develop detailed solutions for complex, open-ended problems.

Requirements:
• Develop, maintain, and implement company-wide technical standards, standard operating procedures, and guidelines related to manufacturing, assembly, and testing within an aircraft production environment.
• Prepare detailed reports, documentation, travelers, and work instructions for new and existing products, and facilitate training of production staff on new methods and technologies.
• Ensure all operations comply with internal quality management systems (QMS), safety regulations (e.g., OSHA, AS/ISO standards), and other relevant aerospace industry requirements (e.g., FAA/EASA, NADCAP, IAEG).
• Work closely with cross-functional teams, including design, quality assurance, and production, to ensure seamless integration of new methods and alignment between design and execution.
• Research and recommend new technologies, equipment, and manufacturing techniques to improve capabilities and capacity.
• Assist in troubleshooting production problems and conducting root cause analysis to resolve issues and prevent recurrence.

Minimum Qualifications:

• Bachelor’s degree in a relevant engineering discipline required; Master’s degree or professional certifications are a plus.
• Proven experience authoring standards and procedures supported by Process Flow Diagrams, PFMEA, and Control Plans in a highly regulated environment required. Prior experience with New Product Introduction or Aircraft Entry Into Service preferred.
• Strong understanding and experience with Lean Manufacturing, Six Sigma, and other data-driven process improvement methodologies.
• Familiarity with relevant software and tools, including CAD software, data analysis tools, MES, PLM, and ERP systems, in addition to Microsoft Office. Experience with Dassault Systèmes 3DEXPERIENCE suite preferred.
• Excellent analytical and problem-solving skills, strong project management abilities, keen attention to detail, and excellent written communication skills. Comfort working in a rapidly expanding environment where decisions have immediate operational impact is required.