Lean Automation Manager

Location: Chanhassen, United States of America

Thales people architect identity management and data protection solutions at the heart of digital security. Business and governments rely on us to bring trust to the billons of digital interactions they have with people. Our technologies and services help banks exchange funds, people cross borders, energy become smarter and much more. More than 30,000 organizations already rely on us to verify the identities of people and things, grant access to digital services, analyze vast quantities of information and encrypt data to make the connected world more secure.

Chanhassen, MN., (U.S.), Onsite

Position Summary

Thales is looking for a Dynamic, forward-thinking Lean Automation Manager to lead continuous improvement initiatives across production operations. This role blends strategic vision with hands-on execution, driving efficiency, quality, and agility in a modern manufacturing environment. Position leads lean transformation, empowering cross-functional teams and embedding a culture of operational excellence.

Key Areas of Responsibility

• Champion lean principles (Kaizen, 5S, Value Stream Mapping, SMED, Gemba,etc.) across all manufacturing processes

• Lead and facilitate cross-functional kaizen events and improvement workshops

• Analyze production metrics and identify bottlenecks, waste, and inefficiencies

• Collaborate with engineering, quality, and supply chain teams to optimize workflows and reduce lead times

• Implement digital tools and Industry 4.0 technologies to enhance visibility and performance

• Develop and mentor frontline leaders and operators in lean thinking and problem-solving

• Drive standardization, visual management, and error-proofing across operations

• Monitor KPIs (OEE, throughput, scrap rate, etc.) and report progress to senior leadership

• Foster a culture of accountability, safety, and continuous improvement

• Prepare the annual Lean budget including justified Capital Expenditure

• To provide options and alternatives for future facilities growth and expansion through IE principles.

• To provide training and education to the entire work force across 3 shifts.

• To ensure best practice and improvements shared and learned within other THALES manufacturing sites

• Perform other duties as assigned

Minimum Qualifications

Skills and Abilities:

Professional Profile

• Experience: 5–7+ years of experience leading successful lean transformations across diverse organizations.

• Education: Bachelor’s degree in an Engineering field.

• Core Values: Passion for innovation, sustainability, and empowering people through team-building and engagement.

Technical Expertise & Lean Tools

• Lean Methodology: Mastery of 5S, visual management, waste elimination, standard work, and Kanban systems.

• Value Stream Mapping (VSM): Hands-on experience facilitating Kaizen events, creating current/future state maps, and implementing action plans to optimize product flow.

• Industrial Engineering: Proficient in time studies, Takt time charting, workstation design, and capacity analysis.

• Digital Manufacturing & Industry 4.0: Facilitation of Industry 4.0 initiatives, including ERP/MES systems and AMR/AGV/Cobot implementation.

• Data & Software Skills

• Analytics: Strong data-driven decision-making skills with demonstrated competence in statistical techniques.

• Design Software: Expert in 2D AutoCAD/DraftSight for plant layout and engineering drafting.

• General IT: Advanced proficiency in Microsoft Office and digital manufacturing tools.

Education:

• Bachelor’s degree in an Engineering field.

• Six sigma green belt

If you’re excited about working with Thales, but not meeting the requirements for this position, we encourage you to join our Talent Community!

Preferred Qualifications

• Master’s degree in engineering, Operations, or related field.

• Six Sigma master or Black Belt

• Understanding of benefits of 5S and key elements for employee engagement

• Knowledge. implementation and use of Power BI.

What We Offer

Thales provides an extensive benefits program for all full-time employees working 30 or more hours per week and their eligible dependents, including the following: 

•Elective Health, Dental, Vision, FSA/HSA, Voluntary Life and AD&D, Whole Group Life w/LTC, Critical Illness, Hospital Indemnity, Accident Insurance, Legal Plan, Identity Theft, and Pet Insurance.

•Retirement Savings Plan after 30 days of employment with a company contribution and a match, and with no vesting period. 

•Company paid holidays and Paid Time Off. 

•Company provided Life Insurance,

Why Join Us?

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This position will require successfully completing a post-offer background check. Qualified candidates with [a] criminal history will be considered and are not automatically disqualified, consistent with federal law, state law, and local ordinances.

We are an equal opportunity employer, including disability and veteran status. All qualified applicants will receive consideration for employment without regard to sex, race, color, religion, national origin, disability, protected Veteran status, age, or any other characteristic protected by law.

If you need an accommodation or assistance in order to apply for a position with Thales, please contact us at [email protected].

The reference Total Target Compensation (TTC) market range for this position, inclusive of annual base salary and the variable compensation target, is between

Total Target Cash (TTC) 105,872.17 - 188,618.25 USD Annual

This reflects how companies in a similar industry and geographic region generally pay for similar jobs. This range helps the Company make pay decisions as one data point among many. Where a position falls within this range is also dependent on other factors including – but not limited to – the employee’s career path history, competencies, skills and performance, as well as the company’s annual salary budget, the customer’s program requirements, and the company’s internal equity. Thales may offer additional benefits and other compensation, depending on circumstances not related to an applicant’s status protected by local, state, or federal law.

(For Internal candidate, if you need more information, please reach out to your HR Shared Service, 1st Point) 

Thales provides an extensive benefits program for all full-time employees working 30 or more hours per week and their eligible dependents, including the following:

•Elective Health, Dental, Vision, FSA/HSA, Voluntary Life and AD&D, Whole Group Life w/LTC, Critical Illness, Hospital Indemnity, Accident Insurance, Legal Plan, Identity Theft, and Pet Insurance

•Retirement Savings Plan after 30 days of employment with a company contribution and a match, and with no vesting period

•Company paid holidays and Paid Time Off

•Company provided Life Insurance, AD&D, Disability, Employee Assistance Plan, and Well-being Program