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Instrumentation Technician – Aerospace Fatigue Structures

Confidential

San Antonio, Texas permanent

Posted: February 3, 2026

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Job Description

Job Description

We are seeking a skilled Instrumentation Technician to support second-shift fatigue and structural testing of aerospace components and assemblies. The successful candidate will be responsible for the installation, calibration, maintenance, and troubleshooting of sensors and data acquisition systems used in fatigue, durability, and structural testing of aircraft structures.

Key Responsibilities

Install strain gauges, thermocouples, accelerometers, displacement transducers, and other instrumentation on aerospace test articles according to engineering requirements.

Set up and calibrate data acquisition systems (DAQ), signal conditioners, and control systems for fatigue testing.

Route and secure instrumentation wiring in accordance with best practices to ensure data integrity and durability through long-duration tests.

Assist in test setup and configuration, including hydraulic or electromechanical load application systems.

Perform regular inspections and maintenance on instrumentation to ensure accurate and reliable test data.

Monitor real-time test data and troubleshoot sensor or signal issues as needed.

Work closely with test engineers, design engineers, and other technicians to support timely execution of test campaigns.

Document instrumentation installations, calibration data, and system configurations.

Adhere to all safety protocols and ensure proper handling of high-voltage, high-pressure, and mechanically loaded systems.

Qualifications

Education: Associate degree or technical certification in Electronics, Instrumentation, Aerospace Technology, or a related field. Equivalent military or hands-on experience considered.

Experience: 5–7 years of experience in instrumentation or testing, preferably in the aerospace or automotive industry.

Proficient in the use of data acquisition systems (e.g., NI, HBM, LMS, DEWESoft, etc.).

Strong understanding of sensor types and signal conditioning.

Skilled in soldering, wiring, and mechanical assembly techniques.

Ability to interpret engineering drawings, wiring diagrams, and technical specifications.

Familiarity with fatigue and durability testing principles is a plus.

Excellent problem-solving skills and attention to detail.

Ability to work independently and as part of a team in a fast-paced environment.

Ability to provide tools required for the position.

Must be able to obtain and maintain required airport security clearance and airfield access privileges.

Preferred Qualifications

MTS hydraulic control system experience.

Load frame experience

Physical Requirements

Ability to lift up to 50 pounds.

Comfortable working in confined spaces or on elevated platforms when needed.

Fine motor skills for detailed wiring and sensor installation.

Work Environment

Exposure to high-decibel test environments, moving mechanical parts, and temperature variations.

PPE (personal protective equipment) required during specific tasks.

What We Offer

Work on cutting-edge aerospace technologies.

Be part of a dedicated and innovative team supporting aircraft safety and development.

Competitive salary and benefits package.

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