Automation & Controls Engineer – Crane Systems

Automation & Controls Engineer – Crane Systems
Location: Ashland, VA
Schedule: 1st Shift
Job Type: Contract-to-Hire (Full-Time, Onsite)
Pay: Starting at $39+/hour, based on experience

Position Overview

We are seeking a Controls Engineer to support the development, integration, and optimization of automation systems used in overhead crane and material handling operations. This role focuses on both new system design and modernization of existing equipment, ensuring safe, efficient, and compliant performance in an industrial environment.

This is a hands-on position requiring strong expertise in PLC programming, system integration, and troubleshooting within heavy equipment or industrial automation settings.

Core Responsibilities:
Control Systems Design

• Design electrical control systems for overhead cranes and lifting equipment

• Develop and review PLC programs, HMI interfaces, and control logic

• Create electrical schematics, wiring diagrams, and panel layouts

• Select and integrate components such as VFDs, sensors, relays, and safety devices

• Ensure compliance with applicable standards (CMAA, NFPA 70/NEC, ASME B30)

Integration & Commissioning

• Support installation, startup, and commissioning of control systems

• Configure and troubleshoot PLCs, VFDs, and communication networks

• Perform testing, validation, and system optimization

Troubleshooting & Technical Support

• Diagnose and resolve complex electrical and control system issues

• Provide support to field service and maintenance teams

• Assist with retrofits, upgrades, and modernization efforts

Collaboration & Improvement

• Work closely with engineering, project management, and technical teams

• Provide guidance and mentorship to junior staff when needed

• Contribute to continuous improvement initiatives to enhance reliability and performance

Required Qualifications:
• Bachelor’s degree in Electrical Engineering, Controls Engineering, or related field (or equivalent experience)

• 5+ years of controls engineering experience, ideally within crane systems or heavy industrial equipment

• Strong background in:

• PLC programming (Allen-Bradley, Siemens, or similar)

• HMI/SCADA systems

• VFDs and motor control systems

• Ability to read and develop electrical schematics and control system designs

• Experience with industrial communication protocols (e.g., Ethernet/IP, Modbus)

• Understanding of crane motion systems (hoist, trolley, bridge)

• Familiarity with CMAA, NEC, and ASME standards

Preferred Experience:
• Experience with crane automation features such as anti-sway or load monitoring systems

• Background in system commissioning and industrial integration projects

• Strong troubleshooting and analytical skills

• Ability to work in industrial environments, including elevated areas when required

• Effective communication and teamwork abilities

Work Environment:
• Fully onsite role in an industrial/manufacturing setting

• Occasional travel to support project or customer site needs

Why Consider This Role?

This opportunity offers the chance to work on complex automation systems supporting heavy equipment operations. Ideal for engineers who enjoy hands-on system design, troubleshooting, and improving performance in a real-world industrial environment.