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3.1. Principal Chemical Process Engineer-Separation

PhoenixTailings

Burlington, MA permanent

Posted: April 30, 2026

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Quick Summary

Lead the development and optimization of solvent extraction circuits for rare earth element separation from both primary and secondary sources.

Job Description

Key Responsibilities::
• Lead the development and optimization of solvent extraction circuits for rare earth element separation from both primary and secondary sources

• Design and execute bench- and pilot-scale experiments to evaluate separation efficiency, reagent performance, and system dynamics

• Translate laboratory-scale successes into scalable, industrial processes with a focus on safety, sustainability, and cost-effectiveness

• Own and evolve process flow diagrams (PFDs), mass balances, and P&IDs for solvent extraction systems

• Drive selection and specification of extractants, diluents, and equipment (e.g., mixer-settlers, columns, or centrifugal contactors)

• Analyze separation performance data to identify improvement opportunities and implement process changes

• Collaborate closely with metallurgy, chemical engineering, and operations teams to support plant commissioning and troubleshooting

• Author technical reports, scale-up plans, and design documentation to support commercialization of Phoenix Tailings’ extraction technologies

• Stay at the forefront of solvent extraction technologies and rare earth processing trends to inform and elevate process strategy


Qualifications::
• Ph.D. or M.S. in Chemical Engineering, Metallurgical Engineering, or related discipline with 8+ years of relevant experience

• Proven expertise in rare earth element/critical metals separation via solvent extraction, including reagent chemistry, process configuration, and optimization

• Hands-on experience with lab-scale and pilot-scale solvent extraction systems, including safety and operational best practices

• Deep understanding of phase equilibria, thermodynamics, and kinetics relevant to solvent extraction

• Demonstrated success in scaling up chemical separation processes from bench to pilot to commercial scale

• Proficiency with process modeling tools (e.g., Aspen, METSIM, or similar)

• Excellent problem-solving skills with a passion for experimental validation and continuous improvement

• Strong written and verbal communication skills, especially in cross-disciplinary environments


We offer a competitive compensation package that is based on expertise. We also offer the following benefits::
This pay range reflects best estimate for the total cash compensation which includes salary + discretionary bonus for this role. Total package may vary based on experience and qualifications.

Pay Range: $150,000- $180,000 total cash compensation plus equity

• Healthcare: 100% Medical, dental, and vision coverage for employee

• Stock Options: Ownership in a fast-growing venture-backed company.

• Time Off: Unlimited PTO.

• Learning: Learning and development opportunities to grow your skills and career.

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